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igh
V
oltage
G
enerator
S
ubsystem
D
etails
(This subsystem headed by Colin Joye)
12/1/01S: We hooked up the
high voltage circuit
to a 100W lamp (for current limiting) and turned up the power. We did generate a corona discharge, approximately 2cm in height. It looks like a palm tree now with spark-like flames pointing in random directions, rather than one coherent candle-flame like flame. We are trying to understand why, but one theory is that the becuase we lowered the frequency by a factor of 10 when switching over from tube to FET, and the air looks like a capacitor to ground, the air reactance increased by a factor of ~10.
6/2/01: After having constructed two different coils, coil#1 wound with 20ga magnet wire and rather tight winding spacing; and coil#2 wound with 16ga. magnet wire and losser winding spacing, we tested these coils on our HP microwave tester and found some interesting and very significant results. First, the resistance at resonance Rac, was much higher for coil#2 (370k ohms) than coil#1 (62k ohms), and resulted in a much stronger flame with much less wasted power dissipation from the vacuum tube-driven high voltage generator. The Rac in effect hinders the Q-factor from reaching infinity. The Q-factor arises due to the coil being in self-resonance. We will be designing several coils and testing them in order to find out how to maximize the Rac and minimize the Rdc, which prevents the coil from receiving its excitation current. I plan to obtain the thickest solid copper wire I can in order to drive down Rdc and hopefully raise Rac.
These maximum impedances for the coils are not reactive, so this is just leading to wasted power. The circuit model below shows a simplified circuit of what the inductor possibly looks like at resonance. The resistance in series with the inductor is what we are trying to minimize in order to get a higher Q-factor.
Output Coils
----------Coil#1-----------
Z
Max
=62k+j0 ohms, f
0
= 27.2MHz.
20-gauge magnet wire, rather tight spacing
Diameter of ~1.4"
15-turns.
Coil #1 plot
(71kb)
Coil #1 plot in dB
(81kb)
Coil #1 text file of data
(freq; resist; react)
----------Coil#2-----------
Z
Max
=360k+j0 ohms, f
0
= 32.1MHz.
16gauge magnet wire, slightly larger coil spacing than coil#1
Diameter of ~1.4"
15-turns.
Coil #2 plot
(81kb)
Coil #2 plot in dB
(83kb)
Coil #2 text file of data
(freq; resist; react)
----------Coil#3-----------
Z
Max
=8k+j0 ohms, f
0
= 23.3MHz.
Wound with 10ft of 1/4" refridgeration tubing
Diameter of 4", 8"long
8-turns
Coil #3 plot
(60kb)
Coil #3 plot in dB
(78kb)
Coil #3 text file of data
(freq; inductance)
----------Coil#4-----------
Z
Max
=342k+j0 ohms, f
0
= 16.7MHz.
12gauge wire
Diameter of 2.75"
15-turns.
Coil #4 plot
(68kb)
Coil #4 plot in dB
(66kb)
Coil #4 text file of resistance data
(freq, resist, ignore, ign, ign)
Coil #4 text file of reactance data
(freq, react, ignore, ign, ign)
----------Coil#5-----------
Z
Max
=213k+j0 ohms, f
0
= 24.6MHz.
12gauge wire
Diameter of ~1.4"
21-turns
Coil #5 plot
(60kb)
Coil #5 plot in dB
(58kb)
Coil #5 text file of resistance data
(freq, resist, ignore, ign, ign)
Coil #5 text file of reactance data
(freq, react, ignore, ign, ign)
----------Coil#6-----------
Z
Max
= 195k+j0 ohms, f
0
= 7.23MHz.
12gauge wire on a PVC coupling form
Diameter of 4", tight spacing
20-turns.
Coil #6 plot
(74kb)
Coil #6 plot in dB
(74kb)
Coil #6 text file of resistance data
(freq, resist, ignore, ign, ign)
Coil #6 text file of reactance data
(freq, react, ignore, ign, ign)
----------Coil#7-----------
Z
Max
= 787k+j0 ohms, f
0
= 3.6MHz.
16gauge wire
Diameter of ~3.44"
60-turns
Coil #7 plot
(60kb)
Coil #7 plot in dB
(58kb)
Coil #7 text file of resistance data
(freq, resist, ignore, ign, ign)
Coil #7 text file of reactance data
(freq, react, ignore, ign, ign)
---------- Inductor Measurements -----------
Inductor #1 noticeably works best.
Inductor #1 plot
: Xicon 100uH, 1A
R
Max
= 62kohms, X
max
= 52kohms, f
0
= 3.17-3.18MHz.
Inductor #2 plot
: Radio Shack 100uH, 2A
R
Max
= 110kohms, X
max
= 35kohms, f
0
= 8.7-9.1MHz.
Inductor #3 plot
: [unknown] 100uH, 1.2A
R
Max
= 5.8kohms, X
max
= 3.7kohms, f
0
= 2.8MHz.
FET circuit pictures, 11/01-12/01:
High voltage generator PCB Schematic
using TPS2814.
High voltage generator PCB and heat sink (1)
using TPS2814.
High voltage generator PCB and heat sink (2)
using TPS2814.
High voltage generator PCB and heat sink (3)
TPS2814 DIP and FET on heat sink.
FET circuit and equipment
.
high voltage power supply
at left, 100w worth of lamps near coil #7, 8v power supply in rear middle. Generator circuit at bottom right.
Corona from FET circuit (1)
flame is blue.
Corona from FET circuit (2)
flame is blue.
Corona from FET circuit (3)
wireless fluorescent tube demo, ~1ft from flame.
Corona from FET circuit (4)
very bright fluorescent tube demo.
Pictures:
Gate Drive PCB using six TPS2828
.
Some coils
.
High voltage tube circuit
(using 4-65A: didn't work due to 3kv plate voltage req).
High voltage tube generator apparatus (1)
(using 6KG6A and coil#6)
High voltage tube generator apparatus (2)
(using 6KG6A and coil#6)
High voltage tube with corona (1)
(using 6KG6A and coil#6)
High voltage tube with corona (2)
(using 6KG6A and coil#6)
Simulations, etc
Gate drive prototype simulation schematic
.
Gate drive prototype circuit
.
Gate Drive with AC sine amp=10v
.
Gate Drive with AC sine amp=20v
.
Gate Drive with AC sine amp=30v
.
Gate Drive with AC sine amp=40v
.
Gate Drive with AC sine amp=40v, Rg=10ohms, Rinv=1k
.
Gate Drive with AC sine amp=40v, Rg=5ohms, Rinv=1k
.
Gate Drive with AC sine amp=50v
.
Gate Drive with AC sine amp=60v
.
log:
11/2/01: Try building a lower frequency coil for ~3MHz to avoid all bandwidth problems and make driving the FET easier.
10/01: Testing TI gate driver devices, the TPS2828 and TPS2829. Phenominal specs designed to drive FETs. Cheaper, smaller and better than what we could possibly design.
9/24/01M: Performed gate drive simulations using ADS with 2n2222 model.
9/22/01S: Got tube-drive high voltage generator to produce corona using coil#6 at ~300vdc. The coil didn't seem to heat up too much. The corona was not self-standing (required a screwdriver near by). Tried a Radio Shack 2A 100uH inductor in place of the Xicon 1A 100uH, but it severly hindered the flame. Two Xicons in series or parallel didn't have much of an effect over just one Xicon.
9/20/01R: Started simulation of gate drive circuit using HP's Advanced Developement System (ADS) as the simulator.
9/18/01: Received parts for tube-driven oscillator that will be used to pre-test the coil and for other research (and to have as backup in case the FET doesn't operate).
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